"On this one pace, laser solders to be used extensively at contemporary transmission to produce a field " , president of limited company of automation of German dust mark Dr. Andreas Mootz explains, "It is OK to use this kind of technology gage concentrates the energy that stimulates beam of light to solder contact, metabolize is the smallest change, and achieve very tall solder speed. " differ to the tradition from dual clutch fast implement: Transmission technology is the stress research domain of automobile industry. Mix through new material change geometrical size, stylist people make to the function of different gear-box optimize. And, because numerous car increases to the demand of gearshift gear, never had appeared " large quantities of quantities " the new requirement that makes gear cutting. Having applyinging, in the innovation technology that is used at promoting production efficiency, laser beam welding is received is among them one of. When range of products of ELC of research and development, dust mark expert used the compositive technology with efficient production. Between process of research and development, the rich experience that they return ground of have a definite object in view to produce its craft field in a lot of typical drive disk assembly is blended in among them. Receive the treatment area of machine with the ELC 160 laser beam welding that solders at gear-box gear. Gear will be in reach 3 worker worker undertake warm-up, press fitting and laser solder. The slashing requirement of typical transmission component depends on above all: Even if is the pinion that deploys synchronism annulus also be the design is quite complex. For can efficient undertake accurately production, two components are parted to machine, next ordinal have press fitting and welder order, join its each other. "On this one pace, laser solders to be used extensively at contemporary transmission to produce a field " , president of limited company of automation of German dust mark Dr. Andreas Mootz explains, "It is OK to use this kind of technology gage concentrates the energy that stimulates beam of light to solder contact, metabolize is the smallest change, and achieve very tall solder speed. " additional, dust mark solders the method can use the solid body with energy higher utilization rate kind laser. Although efficiency of traditional carbon dioxide laser has 8 ％ only, dust the efficiency that mark expert can make in their craft its increase about 20 ％ . Those who change character: People can use apparently fewer electric energy to achieve same optical function. The energy cost in production gets be reducinged greatly. Stationary solders of device showing kind of method that unplugs a gathering of things or people has similar effect to whole craft is compositive in ELC system different manufacturing process. In the begining, working main shaft holds clip through expecting the program is voluntary up and down. Different component stands in press fitting subsequently by clamp and press fitting arrives one case. Meantime, adoption clamp technology can assure the location with very exact component, offer first-rate condition to solder thereby. Adopt the design of stationary optics system, equipment and solder craft can gain sex of highest safety in operation and first-rate optics stability. According to workpiece or material, warm-up of the induction before the component is soldering, undertake brushing after solder clean. For love or money, all treatment process needs to install clip to be able to be finished only. The complete press fitting of gear of a gear-box and welder foreword need 12 seconds only, and poor fast implement the component is planted with this means is most 40 seconds can be finished solder. Laser beam welding is guided guide light quantify structural trend to differ fast implement the example clarity of housing makes clear, laser beam welding receives a technology to still be a car open of pervasive research and development more possibility: For example, since period of time, car manufacturer already received join to replace difference with solder stage by stage fast implement the bolt join between casing and bevel gear. The result is: Cost of material is reduced, weight was reduced about 1.
2 Kg. "In view of the car what carry out inside the industry is light quantify a structure, this kind managing and special tremendous. " Dr. Mootz explains. Client general benefit from benefit from dust the experience knowledge of mark comes from suddenly Yi Bach solder expert dust mark is having the success that makes a person impressive history: In the past 10 years, sold system of many 50 ELC in all. All and banner car manufacturer is using these device. In solid kind the treatment field that laser equipment uses at transmission and dynamical assembly component, dust mark is in world banner standing. Facilitate what is the reason of these achievement? "The key is, be aimed at the treatment of these components, we mastered many experience knowledge. We understand whole production process, from at the beginning turning, grinding arrives solder, till final ultrasonic detects process. " Dr. Mootz emphasizes saying, "We are OK the craft catenary with research and development and whole design. Plan with what this kind of means simplified to add manufacturing workshop newly greatly and have those who produce a workshop to expand. " overall market development presents manufacturer of machine of positive state Germany to think foreground of overall market development can accuse: The dual clutch transmission that is a success not just needs more gear, traditional hand moves transmission to also be faced with provide more grade trend, because this will reduce fuel specific power consumption, raise travel comfortable sex. "Considering this, we are offerring a kind to solder maturely technology: Ensure on one hand energy-saving the workmanship with high accuracy, can help on the other hand advance light quantify a structure, and still reduced manufacturing cost. Without doubt, this is a success, the confluence of be convinced making a person, " Dr. Mootz is summed up.
CNC Milling